Mass Production
Moving from prototype to scale, we implement yield optimization, automated QA optical pipelines, and coordinate high-volume manufacturing ready for global deployment.
What We Deliver
Scaling from 10 prototypes to 100,000 field-ready units requires an entirely different engineering mindset. We establish rigorous Design for Testability (DFT) protocols, design custom pogo-pin test fixtures for automated end-of-line flashing and calibration, and implement Statistical Process Control (SPC) across manufacturing lines. We ensure zero defect escapes and full unit-level supply chain traceability.
Automated Test Equipment (ATE) Fixtures
Designing custom bed-of-nails pogo-pin test jigs that automatically flash firmware, calibrate RF/analog sensors, and log QA telemetry in seconds.
Yield Optimization & DFT
Refining PCB panelization, solder paste stencil thickness, and thermal reflow profiles to maximize first-pass manufacturing yield.
Factory Governance & Traceability
Managing component buffer stock, turnkey EMS vendor oversight, and strict serialization (mac/UUID) for unit-level lifecycle tracking.
Technologies Employed
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READY TO DEPLOY?
Whether you need a turnkey system or a scalable hardware ecosystem, our engineers are ready to deliver.